Silo Structural Inspections

Sile structural inspections are for silos, which are structure for storing bulk materials. Silos are used in agriculture to store fermented feed known as silage, not to be confused with a grain bin, which is used to store grains. Silos are commonly used for bulk storage of grain, coal, cement, carbon black, woodchips, food products and sawdust. Three types of silos are in widespread use today: tower silos, bunker silos, and bag silos.

Types of Silos & Silo Structural Inspections

Storage silos are cylindrical structures, typically 10 to 90 ft (3 to 27 m) in diameter and 30 to 275 ft (10 to 90 m) in height with the slipform and Jump form concrete silos being the larger diameter and taller silos. They can be made of many materials. Wood staves, concrete staves, cast concrete, and steel panels have all been used, and have varying cost, durability, and airtightness tradeoffs. Silos storing grain, cement and woodchips are typically unloaded with air slides or augers. Silos can be unloaded into rail cars, trucks or conveyors.

Tower silos containing silage are usually unloaded from the top of the pile, originally by hand using a silage fork—which has many more tines than the common pitchfork; 12 vs 4—and in modern times using mechanical unloaders. Bottom silo unloaders are utilized at times, but have problems with difficulty of repair.

An advantage of tower silos is that the silage tends to pack well due to its own weight, except in the top few feet. However, this may be a disadvantage for items like chopped wood. The tower silo was invented by Franklin Hiram King.

In Canada, Australia and the United States, many country towns or the larger farmers in grain-growing areas have groups of wooden or concrete tower silos, known as grain elevators, to collect grain from the surrounding towns and store and protect the grain for transport by train, truck or barge to a processor or to an export port. In bumper crop times, the excess grain is stored in piles without silos or bins, causing considerable losses.

Concrete stave silos

Concrete stave silos are constructed from small precast concrete blocks with ridged grooves along each edge that lock them together into a high strength shell. Concrete is much stronger in compression than tension, so the silo is reinforced with steel hoops encircling the tower and compressing the staves into a tight ring. The vertical stacks are held together by intermeshing of the ends of the staves by a short distance around the perimeter of each layer, and hoops which are tightened directly across the stave edges.

The static pressure of the material inside the silo pressing outward on the staves increases towards the bottom of the silo, so the hoops can be spaced wide apart near the top but become progressively more closely spaced towards the bottom to prevent seams from opening and the contents leaking out.

Concrete stave silos are built from common components designed for high strength and long life. They have the flexibility to have their height increased according to the needs of the farm and purchasing power of the farmer, or to be completely disassembled and reinstalled somewhere else if no longer needed.